紙製酒瓶

Paper Bottle for Spirits started from a single constraint: a brand wanted to cut glass weight and shipping cost without losing the ritual of pouring. The failure mode we had to design out first was glass-to-glass contact — everything else in the specification follows from that.

Structure

We resolved it with a lid-and-base rigid box, sized to the actual contents rather than to a stock die-line. A velvet-flocked tray holds each piece at a fixed position, so the pack arrives square and opens the same way every time.

Materials

Rigid greyboard wrapped in metallic-finish paper carries the load. Board grade and wall thickness are matched to the weight and fragility of the contents, so the box survives palletised freight without corner crush or lid bow.

Printing and finishing

Branding is applied with embossing and debossing and finished with matte lamination with spot UV on the emblem. Colour runs to CMYK, with Pantone spot matching for brand-critical marks and a printed proof before the run.

Quality control

Each run is checked against the approved sample: dimensions, insert fit, colour density and finish adhesion. Drop and stack tests are available for export shipments.

Applying this to your project

Freight weight reduced by roughly 60% per unit versus glass. Die-line, insert tooling and board spec are kept on file, so repeat runs need no re-tooling. Send us product dimensions and target quantity for a quote against this structure.